Bisect found two semantics mismatches between EPRO2 and KiCad that cause the 850 real-connectivity ERC violations on the ESP-VoCat ref project: 1. sym_writer was emitting lib coords without negating Y, but KiCad lib uses Y-up and re-flips Y on placement (Y-down schematic). So vertically arranged pins ended up at Y-mirrored absolute positions and wires that reach the geometric pin tip in EPRO2 missed the rendered pin tip in KiCad. Fix: lib_y = -epro2_y, lib_rot = (360 - rot) % 360 for pin/text. 2. sch_writer was treating each LINE as an isolated wire — but EPRO2 binds segments into nets by NAME (WIRE.NET attr), not just geometry. Multi-segment nets like GND/VBUS show up as N disconnected stubs to KiCad. Fix: per-LINE, look up lineGroup → WIRE → NET attr and emit a `(label "<NET>")` at the LINE's start. Same-named labels on distinct physical wires is how KiCad's ERC recognizes a multi-segment net. ESP-VoCat 9 sheets: wire_dangling 444 → 52 (-88%) pin_not_connected 406 → 196 (-52%) real connectivity total 850 → 248 (-71%) Why we did NOT round to grid (the obvious-looking fix): EPRO2 places some pins on a 10-mil pitch (e.g. magnetic socket); rounding to KiCad's default 50-mil ERC grid would collapse those pins. The 248 residual is fundamentally cross-sheet — single-sheet ERC can't see a net's other endpoints on sibling sheets — and is a Phase-3 (hierarchical sheet) problem, not a per-sheet one. 41 → 46 unit tests pass. Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
201 lines
7.3 KiB
Python
201 lines
7.3 KiB
Python
"""Convert one EPRO2 SYMBOL Document → a KiCad ``(symbol ...)`` lib entry.
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Phase-2 scope: render the SYMBOL primitives so KiCad's lib_symbols block can
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provide a real graphical body for each placement (vs the Phase-1 red ``?``).
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Coverage / fidelity:
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- PART → outer (symbol "facere:<partId>" ...) wrapper + properties
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- PIN + ATTR → (pin <type> line (at x y rot) (length L) (name ...) (number ...))
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with ATTR(parent=pin, key="Pin Name"/"Pin Number"/"Pin Type")
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pulled from sibling ATTR ops
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- RECT → (rectangle (start ...) (end ...) ...)
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- POLY → (polyline (pts (xy ...) ...) ...) with closed→fill
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- CIRCLE → (circle (center ...) (radius ...) ...)
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- TEXT → (text "..." (at ...) ...)
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- ATTR (no parent / on PART) → contributes to symbol-level Reference/Value/...
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(best-effort; mostly ignored at body level)
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Coordinate convention:
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EPRO2 SYMBOL primitives use **mil** in a Y-down frame (same as the
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schematic). KiCad lib symbol coords are **Y-up**; when a symbol is
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placed on a (Y-down) schematic KiCad re-flips the lib's Y. To make the
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rendered placement land at the EPRO2 absolute position (so wire endpoints
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meet pin tips) we therefore **negate Y in lib coords**, and mirror pin /
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text rotations across the X-axis (``rot_lib = -rot_epro2 mod 360``).
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Without this, vertically-arranged pins end up at Y-mirrored positions —
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ERC then reports ``pin_not_connected`` even when the wire endpoint and
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pin tip share the same X.
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"""
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from __future__ import annotations
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from ..relations import Relations
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from ..replay import Document
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from .sch_writer import MIL_TO_MM
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from .sexpr import Sym
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# EPRO2 Pin Type -> KiCad electrical type. Empirical mapping; defaults to passive.
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PIN_TYPE_MAP: dict[str, str] = {
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"IN": "input",
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"OUT": "output",
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"BIDIR": "bidirectional",
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"BIDIRECTIONAL": "bidirectional",
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"TRI_STATE": "tri_state",
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"TRISTATE": "tri_state",
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"PASSIVE": "passive",
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"POWER_IN": "power_in",
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"POWER_OUT": "power_out",
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"OPEN_COLLECTOR": "open_collector",
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"OPEN_EMITTER": "open_emitter",
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"NC": "no_connect",
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"NOT_CONNECTED": "no_connect",
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"UNSPECIFIED": "unspecified",
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}
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def _pt(v) -> float:
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"""Coerce a mil number to mm. None → 0.0."""
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if v is None:
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return 0.0
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try:
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return float(v) * MIL_TO_MM
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except (TypeError, ValueError):
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return 0.0
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def _y(v) -> float:
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"""Y for lib symbol space: negate (Y-down EPRO2 → Y-up KiCad lib)."""
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return -_pt(v)
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def _lib_rot(rot) -> float:
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"""Mirror pin/text rotation across the X-axis to compensate for the lib
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Y-up vs schematic Y-down flip KiCad applies on placement."""
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try:
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return (360.0 - float(rot or 0)) % 360.0
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except (TypeError, ValueError):
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return 0.0
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def _stroke(width: float = 0.254) -> list:
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return [Sym("stroke"), [Sym("width"), width], [Sym("type"), Sym("default")]]
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def _fill(kind: str = "none") -> list:
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return [Sym("fill"), [Sym("type"), Sym(kind)]]
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def _font(size: float = 1.27) -> list:
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return [Sym("effects"), [Sym("font"), [Sym("size"), size, size]]]
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def _hidden_font(size: float = 1.27) -> list:
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return [Sym("effects"), [Sym("font"), [Sym("size"), size, size]],
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[Sym("hide"), Sym("yes")]]
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def _property(name: str, value: str, idx: int, *, hide: bool = False) -> list:
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return [
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Sym("property"), name, value,
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[Sym("at"), 0, 0, 0],
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_hidden_font() if hide else _font(),
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]
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def write_lib_symbol(doc: Document, *, lib_prefix: str = "facere") -> list | None:
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"""Render a SYMBOL Document as a KiCad ``(symbol ...)`` block (S-expr list).
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Returns ``None`` if the doc has no PART (malformed lib doc). The caller
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embeds the returned list into a parent ``(lib_symbols ...)`` container.
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"""
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if doc.doc_type != "SYMBOL":
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return None
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rel = Relations.build(doc)
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if not rel.parts:
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return None
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# Pick the first PART (ESP-VoCat probe shows 1 PART per SYMBOL doc).
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part_id, part = next(iter(rel.parts.items()))
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title = str(part.get("title") or part_id)
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# Body primitives: RECT, POLY, CIRCLE, TEXT, PIN.
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body: list = [Sym("symbol"), f"{part_id}_1_1"]
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for oid, obj in doc.objects.items():
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t = obj.get("_type")
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# Filter to primitives owned by this part (ignore stray objects)
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if obj.get("partId") != part_id:
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continue
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if t == "RECT":
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# KiCad lib uses Y-up; we negate Y so the rectangle stays oriented
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# the same way it appears in EPRO2 after placement Y-flip.
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x1, y1 = _pt(obj.get("dotX1")), _y(obj.get("dotY1"))
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x2, y2 = _pt(obj.get("dotX2")), _y(obj.get("dotY2"))
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body.append([
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Sym("rectangle"),
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[Sym("start"), x1, y1],
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[Sym("end"), x2, y2],
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_stroke(),
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_fill(),
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])
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elif t == "POLY":
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pts = obj.get("points") or []
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xy_list = [Sym("pts")] + [
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[Sym("xy"), _pt(p.get("x")), _y(p.get("y"))] for p in pts
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if isinstance(p, dict)
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]
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if len(xy_list) >= 3: # at least 2 points + the "pts" tag
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body.append([
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Sym("polyline"),
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xy_list,
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_stroke(),
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_fill("outline" if obj.get("closed") else "none"),
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])
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elif t == "CIRCLE":
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body.append([
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Sym("circle"),
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[Sym("center"), _pt(obj.get("centerX")), _y(obj.get("centerY"))],
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[Sym("radius"), _pt(obj.get("radius"))],
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_stroke(),
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_fill(),
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])
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elif t == "TEXT":
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val = str(obj.get("value") or "").strip()
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if not val:
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continue
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body.append([
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Sym("text"), val,
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[Sym("at"), _pt(obj.get("x")), _y(obj.get("y")),
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_lib_rot(obj.get("rotation"))],
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_font(),
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])
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elif t == "PIN":
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attrs = rel.attrs_dict(oid)
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pin_number = str(attrs.get("Pin Number") or "")
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pin_name = str(attrs.get("Pin Name") or "")
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pin_type_raw = str(attrs.get("Pin Type") or "").upper()
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elec = PIN_TYPE_MAP.get(pin_type_raw, "passive")
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body.append([
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Sym("pin"), Sym(elec), Sym("line"),
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[Sym("at"), _pt(obj.get("x")), _y(obj.get("y")),
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_lib_rot(obj.get("rotation"))],
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[Sym("length"), _pt(obj.get("length"))],
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[Sym("name"), pin_name or "~", _font()],
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[Sym("number"), pin_number or "~", _font()],
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])
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# KiCad 8 syntax: omit `(pin_numbers ...)` block entirely to mean "visible"
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# (using `(pin_numbers (hide no))` is rejected as a parse error). To hide
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# we'd emit the bare token `(pin_numbers hide)`.
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return [
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Sym("symbol"), f"{lib_prefix}:{part_id}",
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[Sym("pin_names"), [Sym("offset"), 1.016]],
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[Sym("in_bom"), Sym("yes")],
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[Sym("on_board"), Sym("yes")],
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_property("Reference", "U", 0),
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_property("Value", title, 1),
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_property("Footprint", "", 2, hide=True),
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_property("Datasheet", "", 3, hide=True),
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body,
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]
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